Case Studies Cost Savings

How We Saved a DRC Copper Mine Over R1.6 Million on Flyscreens

Without compromising on quality — and delivering a better solution in just 3 weeks

November 15, 2025
10 min read
Mining Industry
BG

BluGlo Sourcing Team

Asia-Africa Sourcing Specialists

R1.6M

Total Savings

57%

Cost Reduction

3 Weeks

From Quote to Approval

When a major copper mine in the Democratic Republic of Congo approached us for help sourcing flyscreen doors and windows, they were under pressure to reduce costs without sacrificing durability or performance. The project involved hundreds of residential units on the mine, and the initial quotations they received from South African suppliers came in at an overwhelming R2.8 million.

They needed a better option — fast.

The Challenge: High Costs & Limited Options

Requirements

  • Strong, reliable flyscreen doors & windows
  • Suitable for harsh mining conditions
  • Easy installation for local teams
  • Fast turnaround time
  • Proven quality

The Problem

South African Quote:

R2,800,000

Project no longer financially viable

Our Approach: Global Sourcing in 3 Weeks

15+
Manufacturers Identified
100%
Sample Approval Rate
3 Weeks
Total Timeline

Process Timeline

1 Identified 15+ reputable manufacturers in China
2 Requested catalogues, specs, and compliance documentation
3 Benchmarked pricing and quality standards
4 Shortlisted best factories and ordered physical samples
5 Delivered samples to South Africa for rigorous testing

The Result: R1.6 Million Saved

Original Quote

R2,800,000

Final Cost

R1,200,000

R1,600,000 Saved (57% reduction)

This wasn't just cheaper — it was better.

Enhanced design, improved usability, and proven long-term durability in harsh mining conditions.

Improved Design: DIY Modular Flyscreen Systems

We proposed an alternative concept that transformed the entire project approach.

Easy assembly (no specialists needed)

Faster installation for hundreds of units

Lower long-term maintenance costs

Replaceable components

Outstanding Performance Since 2022

Zero Complaints

Zero Returns

Continued Orders

Products have performed reliably in harsh mining conditions for over 2+ years

Why This Project Was a Success

Multi-Supplier Search

Compared 15+ suppliers for the best quality, price, and reliability

Fast Turnaround

Samples sourced, shipped, tested, and approved in 3 weeks

Major Cost Savings

Saved R1.6M, freeing budget for other critical projects

Better Design

DIY solution reduced installation time and maintenance needs

Long-Term Reliability

No issues reported in over two years of heavy use

Ongoing Partnership

Continued orders and trusted relationship established

Need Cost Savings for Your Next Project?

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Avoid project delays

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